Fabrication Services

ESR UK has extensive experience in a wide range of fabrication works, ranging from simple pipe supports & aluminium ROV components, to DNV certified frames and 400 bar rated pipe spools. By carrying out structural & piping work in-house we can offer a more complete service to our clients and

We can also run client or job specific weld procedures if required for more complex scopes of work

Structural Fabrication

ESR UK currently has approved weld procedures allowing us to cover full penetration welding up to 50mm thick in carbon steel, 10mm thick in stainless steel & 20mm thick in aluminium. This allows us to cover a wide range of client requirements across Oil & Gas, Subsea, Renewables & Food & Drink. We can also go onsite to carry out any structural fabrication or repairs, supported with the relevant RAMS & work instructions

Previous supply includes;

  • Containers / Baskets

  • Lifting Equipment - Spreader Beams, Lift Beams, Lift Frames

  • Hose Reels

  • ROV Frames / Tools

  • Interface Frames

  • Cable handling Equipment

Piping Fabrication

ESR UK has a variety of qualified weld procedures to ASME IX that we can apply to our clients requirements. Example include

  • Carbon Steel TIG 6G - up to 11.08mm thick

  • Carbon Steel TIG / FCAW 6G - up to 28.5mm thick

  • Carbon Steel TIG / SMAW 6G - up to 28.5mm thick

  • Stainless TIG 6G - up to 7.82mm thick

  • Cunifer TIG 6G - up to 5mm thk

Spools can also be laser surveyed using MLTech software prior to shipping to ensure they are within acceptable tolerances, giving our clients & 3rd party inspectors confidence on a first time fit.

We can also go onsite to fabricate, fit & fit pipework as required, along with dealing with the relevant RAMS, Work Instructions etc

Previous supply includes;

  • Offshore High & Low Pressure Spools - 1” - 24”

  • Skid Packages

  • Manifolds

  • Crossovers

  • Hygienic Pipework